KK Perforated ceramic ball

perforated ceramic ball is used as the covering or supporting material in many fields as: the petroleum, chemical industry.....

KK perforated ceramic ball, it is a kind of newly developed product on the basis of the inert alumina by our company. The holes are opened through the axle center, which is on the direction of the spherical diameter. There is not only the certain mechanical strength, chemical and thermal stability, but also it improves the specific surface areas and the void volume, so, the dispersing property and the flux of the materials are increased, at the same time, the system resistance is reduced too. It can be utilized to replace the inert alumina ball as the covering or supporting material in such fields as: the petroleum, chemical industry, and natural gas etc.

For this product, the national patent was gained in 1995, the provincial first award of excellent new product and the provincial outstanding prize of patent product were also achieved in 1996 and 1997 respectively. Since KK perforated ceramic ball entered the market, the product had gained much attention and favorable comment. The utilizing situations from customers showed that: for KK perforated ceramic ball, compared with the former covering or supporting material, the distribution of gas or liquid was much more uniform, the flow was obviously increased, and the system resistance was clearly reduced. in the same reactor or reactive furnace and within the identical operational conditions. Furthermore, the catalyst did not lump and agglutinate, so, it could efficiently prolong the lifetime of catalyst.

Technical Data

Type  Property			Feldspar	Feldspar-Mullite	Mullite	Mullite-Corundum	Corundum
Chemical Component %		Al2O3	20-30	30-45	45-70	70-90	≥90
		Al2O3+SiO2	≥ 90
		Fe2O3	≤ 1
Water absorption,  %			≤ 5
Acid resistance, %			≥ 98
Alkali resistance,  %			≥ 80	≥ 82	≥ 85	≥ 90	≥ 95
Application temperature, °C			≥1300	≥1400	≥1500	≥1600	≥1700
Crushing strength N/ particle	φ6		≥ 400	≥ 420	≥ 440	≥ 480	≥ 500
	φ8		≥ 480	≥ 520	≥ 600	≥ 620	≥ 650
	φ10		≥ 600	≥ 700	≥ 800	≥ 900	≥ 1000
	φ13		≥ 1000	≥ 1100	≥ 1300	≥ 1500	≥ 1800
	φ16		≥ 1500	≥ 1600	≥ 1800	≥ 2300	≥ 2600
	φ20		≥ 1800	≥ 2000	≥ 2300	≥ 2800	≥ 3200
	φ25		≥ 2500	≥ 2800	≥ 3200	≥ 3600	≥ 4000
	φ30		≥ 3000	≥ 3200	≥ 3500	≥ 4000	≥ 4500
	φ38		≥ 4000	≥ 4500	≥ 5000	≥ 5500	≥ 6000
	φ50		≥ 6000	≥ 6500	≥ 7000	≥ 8500	≥ 10000
	φ60		≥ 8000	≥ 8500	≥ 9000	≥ 10000	≥ 12000
	φ75		≥ 10000	≥ 11000	≥ 12000	≥ 14000	≥ 15000
Bulk density,  kg/m3			1100~1200	1200~1300	1300~1400	1400~1550	≥ 1550
Note: The bulk density is just for reference, so it is not as the evidence of check.

Product standard

PRC Chemical Industry Standard HG/T 3683.3 - 2000 Industrial Ceramics Ball – perforated  Ceramics ball

Notice to ordering goods:

1)Customers had better discuss the basic situation of the apparatus with our technological staff in case of ordering goods, including the size of reactor, the operational conditions, and the reactive temperature etc.2) Customers had better provide the needed product specification, type, number of opening holes and the total content of Si, Al2O3 related to the required product.3)As the perforated ceramic ball belongs to the natural tight stacking in the reactors, customers should consult with our technological staff to determine the amounts according to the practical loading volume, and remain 5%-10% margins.  

KK Perforated ceramic ball